Plywood boat repair book

Browse our catalog of essential boat building supplies. The fiberglass cloth used in fiberglassing a typical plywood boat must be compatible with epoxy resin. Edited by craig odonnell send corrections and additions to me. The job was done right the first time, and didnt have to be redone later. The cost of the boat will go up, but the life of the boat will go up too. I bought this book to repair a 19 cabin cruiser that i have. I have tried it on the water and posted a video on youtube. When starting on my boatbuilding journey i was primarily looking to build a plywood on frame boat, and as expected this method is the main focus the book covered in great detail. Excellent book if you are planning on building a plywood boat. Instead of replacing entire damaged plywood panels, damaged areas can now be cut out and bonded into place creating a strong and resilient wooden boat repair. Repairing a runabout floor or pontoon deck epoxyworks. If you need a quick and dirty but structurally sound way to fix a fiberglass boat part, backyard lamination will do the trick. You can make a plywood boat easily and without spending too much.

Repair damaged carvel, lapstrake, plywood and molded veneer planking. Plywood boat rebuild finally installed hose between collar and shaft log. Gougeon brothers on boat construction book west system epoxy. When boat building with plywood always use the best quality you can afford. Plywood boats generally have relatively light interior framing and a more integrated structure.

If you have a small task and only plan to make one repair, then the. Repairing delaminated plywood soles and decks, and installing a teak veneer deck. This manual is updated as products and techniques change. If you plan on building a new boat or repairing an existing boat, we are your source for boat building woods and marine grade plywood. Also i have put together a page detailing different levels of repair and different strategies that can reduce the necessity for pulling a boat completely apart. Repairing and maintaining wooden boats involves many variables and.

Although most cloths will work with epoxy, there are some that are not compatible. Which is higher than the apa recommended minimum grade. Plywood selection if the boat will last choose plywood and other materials that will last too. It is based on builders actual experiences and covers lauan, bc pine, fir, okume occume, marine plywood and plywood over foam. Predicted as one of the definitive books on building wooden boats, in this guide the. This part of the boat is usually just a layer of plywood screwed down to the top of stringers and frames. Apr 15, 2007 winter renovation of a 14 plywood dinghy, set to 6 months in a leaky boat by sevenz.

Any advice for filling rotted areas in a plywood deck in preparation for a fiberglassepoxy cover. But why do we have to use plywood specifically made for the marine environment and are we wasting our money on expensive marine. We have been offering his detailed boatbuilding plans for years, so the book was a natural fit. Its focus, as its title suggests, was how to mate wood with epoxy to form a composite that has. Here is a general guide to the fiberglass boat terminology used in this manual figure. Plywood boats became popular in the 50s and are still commonly built. As one of my builder friends says, its only a boat. Plywood boat building books boatbuilding with plywood. Below are free plans from the web for building a plywood boat. I have cleared out dry rotted areas and plan to seal those areas with epoxy. The most common material used for boat flooring is bc plywood, and it is also used for fiberglass boats in particular. I built a model of the 1 sheet coroplast boat and am in the process of making the folding boat now.

Using a better grade will result in a higher value including resale value, increased longevity of the boat, and a reduction in building time. Plywood can be part of a wall, floor, ceiling, roof or even a boat. Stitch and glue boatbuilding method using plywood and epoxy. For hulls and decks, my advice is to always use marine grade. Plywood boats became popular in the 50s and are still commonly built today, usually by small shops and individuals. Faq crimes against boatbuilding plywood boat plans. When it comes out soon, i recommend the book building skinonframe, doublepaddle canoes. If you plan on building a new boat or repairing an existing boat, we are your source for boat building woods and marine grade. An illustrated guide to wooden boat repair how to restore the structure, improve the appearance, reduce the maintenance and prolong the life of wooden boats.

Taking the time to repair an old wooden boatrather than replace it altogetheris an exercise in appreciating lifes imperfections. The website also has a ton of helpful people and the company is really responsive to requests. This restoration tutorial video shows how to replace your rotten marine plywood floor or deck, including cables, fuel tank, fiberglass and carpet. Previous boats on this page have been build out of plywood often using stitch and glue method of boatbuilding. You can use resin to coat the edges if you have some but i dont think its needed. Plywood boatbuilding, both with and without epoxy has been a popular method for boat building for quite a few years and it has produced many sturdy and beautiful boats. You can read many of the wooden or plywood boat repair procedures and strategies in that category on the new part of my website also my faq on boat repair, boatbuilding materials etc. This is especially important on the end grain, where water is. You mention if i could recommend any plywood boat building repair books.

To repair plywood boats is, fortunately, fairly easy. Find the top 100 most popular items in amazon books best sellers. Here is a general guide to the fiberglass boat terminology used in this. Building a small plywood boat is easy, quick, and satisfying, and owning and maintaining it is has less of a. Wooden boat repairs replacing damaged plywood sections. If the gap is larger than 14 inch or the hull slopes away too quickly, you may need to glue 1x1 inch peices of wood under the gap to hold the glue and the new floor. Houseboat building or repair what plywood, exterior or. The stitch and glue boatbuilding method is an easy way for a beginner to make a plywood boat. Stripplanked boats also became popular in the 50s and are still being built by contemporary boat builders. If in doubt, test the material using scrap wood, to insure that it cannot be pulled off. Boating is full of thrill and adventures, and you will be glad to make it a part of your camp plans. In a nutshell stitch and glue boatbuilding has 4 major steps. Heres a link to my stepbystep repair using the product. May 11, 2016 plywood boat building books boatbuilding with plywood.

See a copy of the gougeon brothers on boat construction big book just reprinted or get a copy of a cool little pamphlet put out by west wooden boat repair and restoration it is now downloadable for free. West system wooden boat restoration and repair book west. Good plywood is an excellent material for boat construction, but is vulnerable to rot, deterioration, and delamination. Decades of experience building with wood and epoxy are compiled in this classic on woodepoxy boat building, popularly known as cold molding. And, you may have noticed many of his designs in woodenboat magazines launchings column. The only other product you may wish to consider is using cpes on the sections where youve cut out the rot it can penetrate the edges of the wood much like water, and. Jan 20, 2017 for best results, any plywood going into a boat should be sealed with several coats of epoxy. Repair damaged carvel, lapstrake, plywood and molded veneer planking 6 installing hardware.

Winter renovation of a 14 plywood dinghy, set to 6 months in a leaky boat by sevenz. It is a fairly old boat and i wanted to strip it and restore it. Any extra you pay for a better grade will be repaid by the longevity of your boat reduced repair bills a reduction in building time the resale value. If the gap is larger than 14 inch or the hull slopes away too quickly, you may need to glue 1x1 inch peices of.

The oil based paint doesnt have to be interlux or petit,just whatever you have laying around,it will help it to penetrate if you thin it out first,i like acetone,but penetrol or. See more ideas about plywood boat, boat and boat building. It wont necessarily stop rot, but it will certainly slow it down. If you need a quick and dirty but structurally sound way to fix a fiberglass boat part, backyard lamination will. Dec 09, 2019 plywood selection if the boat will last choose plywood and other materials that will last too. With a chisel, a sawzall, some pieces of plywood, lots of marine tex, and silicone caulk, together we went to work. For best results, any plywood going into a boat should be sealed with several coats of epoxy. See more ideas about boat plans, wood boat plans and wood boats. Many options for stems, chine logs, cabin sides and many other boat components are outlined and it would have been nice to see photos of more of them rather than just. But be very careful while you build that you are building a safe boat. Big little boat festival formerly known as okoumefest aug 1416. More illustrations or photos might have made things a bit clearer.

Plywood lapstrake construction is a modern boat building method which involves overlapping and fastening with epoxy the edges of marinegrade plywood planks. Active core stringers, with cores of solid wood or plywood, rely on the structural properties. The gougeon brothers on boat construction book pdf this renowned boat construction book was written by epoxy pioneer meade gougeon, a founder of gougen brothers, inc. Mar 25, 2016 this restoration tutorial video shows how to replace your rotten marine plywood floor or deck, including cables, fuel tank, fiberglass and carpet. These designs are easy to build, unusually light and strong, and free from leaks. A practical step by step guide to building plywood boats. Plywood parts of the boat are measured and cut according to plans. Althought this book is full of description on how to carry out a lot of work, it will still take a lot of research for me to know what i am doing.

This is a basic introduction to plywood and epoxy boatbuilding. Many have a layer of carpet or vinyl flooring material glued onto the plywood. Wooden boats epoxy products to repair and resist wood rot. Plywood for boat flooring michigan sportsman online. So, you need to learn a bit about fiberglass boat repair, and a book by the likes of roger marshall would help. How to fiberglass over plywood how to fiberglass, wooden boat. Replacing plywood on boat floor peanut butter is resin mixed with wood flour to the consistancy of pb i. Boat carpeting boat plywood marine carpeting ships free. There are a number of different methods of fastening the plywood, from screws to polymer adhesives to stitchandglue.

Marine plywood is a great sheet material that can be easily cut using both hand saws and basic power tools. Then, unscrew the center console box and the seat with an appropriate. On runabouts, the floor is usually tabbed or joined to the hull sides with fiberglass tape at the edges of the plywood and up the side of the hull a few. This is especially important on the end grain, where water is most likely to enter the plywood and. Now the ideal patch to repair plywood with would be one with beveled scarfed sides which would fit perfectly into a. Exotic lumber is your source for boat building woods and marine grade plywood. To build the best boats, the best quality marine grade plywood must be used. Start removing the old damaged material using an electric saw to cut it. The forum is a free service, and much like the free content on public radio, we hope you will support woodenboat by subscribing to this fabulous magazine. Marine plywood is often used to build boat interiors and to replace flooring during boat renovations.

Unfortunately, as with any method, there comes a time when repairs are necessary. It would take quite a few tubes of adhesivecaulk to fill the damaged areas and was wondering if there is a fillerputty that would work and be less expensive. Bob was the restoration captain, i was his first mate. By meeting bs1088 specifications, ohcs marine grade plywood can be insured by lloyds of london. The experience starts coming the minute you begin, and not one jot before. Marine plywood knowing the basics boat renovation people. Mar 05, 2017 marine plywood is a great sheet material that can be easily cut using both hand saws and basic power tools. The tum is a fantastic boat great, fast sailor excellent heavy weather boat. It can become scratched, cut, gouged, dented, blistered, separated or rotted.

It takes some study, some practice, and, of course, experience. Discusses a lot of topics and has a ton of pictures to show you what they are talking about. Ended up being cheaper, lighter, and easier to work with then wood. Work on the boat included scarfing new hull panels, removing the old thwarts and creating new side benches. For the best durability of plywood in boat manufacturing, apa recommends the use of treated plywood with 0. Exotic lumber proudly supports the boat building, repair and restoration community here in maryland and throughout the entire east coast. The fiberglass boat repair manual is more complete and is an excellent companion piece that provides the information in a slightly more detailed textbooklike way that is very useful if you plan to take on a major project. The woodenboat forum is sponsored by woodenboat publications, publisher of woodenboat magazine. Model boat plans, boat building plans, plywood boat, wood boats, yacht design, boat design. Novices frequently feel more comfortable gaining experience on a small boat since the forces involved in sailing it are much more manageable. As originally conceived, the book was an introduction to the techniques of modern wooden boatbuilding popular from 19601980.

Book cover of allen cody taube the art of wooden boat repair. When it would come to sell the boat, i always explained this to the prospective buyers so they would understand why the selling price was higher. Since 1968, west marine has grown to over 250 local stores, with knowledgeable associates happy to assist. And aluminium hulls are light, economical, nearly maintenance free, and almost impervious to damage. May 18, 2010 if you use marine ply,i would just use an oil based paint and seal the edges real good a couple of times while painting both sides. Small holes are made around the edges of the pieces. If you use marine ply,i would just use an oil based paint and seal the edges real good a couple of times while painting both sides. The primary advantage is that the plywood shouldnt be as keen to delaminate, as the water will have a very tough time getting to the glue joints. Iain oughtred is the wellknown designer of elegant gluedlapstrake plywood boats, including the acorn skiffs, gray seal, caledonia yawl, whilly boat, and more.